| Equipment Type |
Item No. |
Tooling Description |
Resistoflex Part No.1 |
Liner Used to Fabricate |
|
Pipe Cutter |
Wheeler Rex is used for doing cut-backs on the pipe ends and for
threading the ends. |
(Use Angled Cutters Only)
 |
1a |
#6794 Threader w/Angled Blade Cutter
(1" - 4") |
0785824 |
PP |
PVDF |
PTFE |
| 1b |
#6590 Threaded w/Angled Blade Cutter (2.5" - 6") |
0785832 |
PP |
PVDF |
PTFE |
| 1c |
Replacement Blade |
0785816 |
PP |
PVDF |
PTFE |
|
|
Gear Puller |
Gear Puller is used in conjunction w/the guide plugs to remove
steel rings. |
 |
3a |
1" - 4" Puller |
0660662 |
PP |
PVDF |
PTFE |
| 3b |
6" - 8" Puller |
0660670 |
PP |
PVDF |
PTFE |
|
|
Guide Plug |
Guide Plug is placed inside the pipe after the cutback has been
made. It is tightened to help remove the steel ring to expose the
liner. |
|
Pipe Size (in.) |
 |
4a |
1" |
0660266 |
PP |
PVDF |
PTFE |
| 4b |
1.5" |
0660696 |
PP |
PVDF |
PTFE |
| 4c |
2" |
0660704 |
PP |
PVDF |
PTFE |
| 4d |
2.5" |
0660712 |
PP |
PVDF |
PTFE |
| 4e |
3" |
0660720 |
PP |
PVDF |
PTFE |
| 4f |
4" |
0660738 |
PP |
PVDF |
PTFE |
| 4g |
6" |
0660746 |
PP |
PVDF |
PTFE |
| 4h |
8" |
0660753 |
PP |
PVDF |
PTFE |
|
|
Hot Air Gun |
Hot Air Gun is used to preheat the exposed liner prior to
flaring or morafing. |
 |
5a |
110V / 2260W Hot Air Gun |
0760611 |
PP |
PVDF |
| 5b |
Spare Heat Element for 110V Hot Air Gun |
0760637 |
PP |
PVDF |
| 5c |
Spare Carbon Brush Set |
0760652 |
PP |
PVDF |
PTFE |
| 5d |
220V / 4500W Hot Air Gun |
0785162 |
PP |
PVDF |
PTFE |
| 5e |
Spare Heat Element for 220V Hot Air Gun |
0785170 |
PP |
PVDF |
PTFE |
|
|
Heat Cup |
Heat Cups are used to line up the heat cups to the flanges.
Heat Cups are attached to the hot air gun to heat the exposed
liners prior to flaring or morafing. |
 |
|
NOTE: 3, 4, 6, and 8 have special baffles.
Pipe Size (in.) |
Heat Cup Pin
Part No. |
| 6a |
1" - 4" Puller |
7046311 |
PP |
PVDF |
PTFE |
| 6b |
6" - 8" Puller |
7046329 |
PP |
PVDF |
PTFE |
|
Heat Cup
Part No. |
 |
6c |
1" |
0660761 |
PP |
PVDF |
PTFE |
| 6d |
1.5" |
0660779 |
PP |
PVDF |
PTFE |
| 6e |
2" |
0660787 |
PP |
PVDF |
PTFE |
| 6f |
2.5" |
7058700 |
PP |
PVDF |
PTFE |
| 6g |
3" |
0660795 |
PP |
PVDF |
PTFE |
| 6h |
4" |
0784975 |
PP |
PVDF |
PTFE |
| 6i |
6" |
0660803 |
PP |
PVDF |
PTFE |
| 6j |
8" |
0660811 |
PP |
PVDF |
PTFE |
| 6k |
1" for Thermalok PTFE |
0219510 |
|
PTFE |
|
|
Molding Die |
Molding dies are fastened to the forming tool which is fastened
to the flange to form the liner face. (For use with Polypropylene
only). |
Available for each individual pipe size or in 1" - 4" sets.
Dies are clear anodized and identified by size and "WF".
Pipe Size (in.) |
| |
7a |
1" |
0760660 |
PP |
| 7b |
1.5" |
0760678 |
PP |
| 7c |
2" |
0760686 |
PP |
| 7d |
2.5" |
0760694 |
PP |
| 7e |
3" |
0760702 |
PP |
| 7f |
4" |
0760710 |
PP |
| 7g |
6" |
0760728 |
PP |
| 7h |
8" |
0760736 |
PP |
|
|
Spark Tester |
Spark Tester is used to detect a hole or a crack in the liner |
 |
9 |
Model BD-10A (ETP Electronics)
All Pipe sizes |
0214239 |
PP |
PVDF |
PTFE |
|
|
Temperature Sensing Crayon (°F) |
Temperature Sensing Crayons are used to determine if the dies
have reached the suggested temperature prior to flaring. |
|
230°F (110°C), 250°F (121°C) and 300° (149°C) crayons
are required or suitable range contact pyrometer. |
 |
10a |
230 |
0757732 |
|
PVDF |
| 10b |
250 |
0742973 |
|
PVDF |
| 10c |
300 |
0742981 |
|
PVDF |
|
|
Forming Tool |
Forming Tools hold the molding die in place. Then the molding
is attached to the flange to form the liner face. |
 |
11a |
Tool for 1" - 2" PVDF sizes (hydraulic) |
0753350 |
|
PVDF |
 |
11b |
3" - 4" (Reaction Arm Set - hydraulic) |
0742924 |
|
PVDF |
| 11c |
6" - 8" (Reaction Arm Set - hydraulic) |
0742932 |
|
PVDF |
| 11d |
Reaction Frame Assembly (3" - 8") (hydraulic) |
0742916 |
|
PVDF |
 |
11e |
1" - 4" Forming Tool Assembly |
0660241 |
PP |
|
PTFE |
| 11f |
6" & 8" Forming Tool Assembly |
0660654 |
PP |
|
PTFE |
|
|
Preformer Cone |
Preformer Cone (at room temperature) is attached to the forming
tool and pushed flush to the flange for 10 seconds to achieve the
wanted shape. |
Cones for 1" - 2" PVDF sizes. NOTE: All PVDF preformers are anodized
black.
Pipe Size (in.)
|
Preformer Cone
Part No. |
 |
12a |
1 |
0753400 |
|
PVDF |
| 12b |
1.5" |
0753418 |
|
PVDF |
| 12c |
2" |
0743426 |
|
PVDF |
 |
12d |
Universal cone for all sizes with PTFE |
0661066 |
|
PVDF |
|
|
Flaring Die |
Flaring Dies are heated to the desired temperature and
placed against the liner following the preformer to complete the forming of
face flat to the locking collar. |
Flaring Die
Part No. |
 |
13a |
1" |
0753376 |
|
PVDF |
| 13b |
1.5" |
0753384 |
|
PVDF |
| 13c |
2" |
0753392 |
|
PVDF |
 |
13d |
3" |
0742874 |
|
PVDF |
| 13e |
4" |
0742882 |
|
PVDF |
| 13f |
6" |
0742880 |
|
PVDF |
| 13g |
8" |
0742908 |
|
PVDF |
 |
13h |
1" |
0661074 |
|
PTFE |
| 13i |
1.5" |
0661017 |
|
PTFE |
| 13j |
2" |
0660969 |
|
PTFE |
| 13k |
3" |
0661033 |
|
PTFE |
| 13l |
4" |
0660985 |
|
PTFE |
| 13m |
6" |
7058470 |
|
PTFE |
| 13n |
8" |
7058480 |
|
PTFE |
|
|
Hot Plate |
Hot Plate is used to heat the PVDF dies. |
 |
14 |
Needed to preheat forming die to: 280-300°F (138-149°C) Hot
Plate |
0771923 |
|
PVDF |
|
|
Hydraulic Pump (10,000 psi) |
Hydraulic Pump is attached to a hose that fastens to the
forming tool and pushes the die in the form of a flared end. |
 |
15 |
|
0776436 |
|
PVDF |
|
|
Liner Expansion (Thermalok 1-10") |
Liner Expansion expand the liner to ensure the liner is
stable during the flaring procedure. |
 |
|
1" Expander |
0217398 |
|
PTFE |
| 1.5" Expander |
0214486 |
|
PTFE |
| 2" Expander |
0214494 |
|
PTFE |
| 3" Expander |
0214502 |
|
PTFE |
| 4" Expander |
0214510 |
|
PTFE |
| 6" Expander |
0214528 |
|
PTFE |
| 8" Expander |
0214536 |
|
PTFE |
| 10" Expander |
|
|
PTFE |
|
|
Liner Expander Wrench |
1" Wrench |
0217406 |
|
PTFE |
